One of the most adaptable alloys for usage in numerous industrial applications is hastelloy. Chromium, carbon, cobalt, tungsten, molybdenum, vanadium, aluminium, titanium, niobium, iron, copper, nickel, and other elements are present in the material composition. Hastelloys come in various grades with various compositions. Alloy C, C4, B, B2, C276 are a few of the grades. On the other side, Monel is an iron, silicon, manganese, carbon, and copper alloy with a dominant composition of nickel and copper..
Due to their composition, hastelloy materials are more expensive than monel. Hastelloys are expensive to produce because they use a lot of raw materials, but their price is also increased by their complicated manufacturing processes. Monel is more affordable than Hastelloy grades, although it is still more expensive than regular stainless steel components.
Monel grades can contain up to 67 percent nickel, while cupronickel grades can contain up to 60 percent copper. The composition of the Hastelloy grades can include other elements as well as high molybdenum up to 16 percent, chromium up to 22 percent, and up to 71 percent nickel. Because of this, the substance is more durable and resistant to corrosion than the majority of other alloys.
It is difficult to identify brand new metallic products from each other when they are polished and have the same surface coloration. Nickel alloys including Hastelloy have a silvery coloration where the Monel can display a yellowish green tinge or hue on the edges. However, the best way to identify each other separately is to look at the unified number systems (UNS) which would designate them separately.
Hastelloy and monel grades have similar melting points up to 1350 degrees Celsius. However, there are slight difference based on the grade and the material composition. Although the melting points are similar, the heat resistance capacity of Hastelloy grades is higher than that of the monel grades.
Hastelloy has yield strengths up to 364MPa. The monel grades have yield strengths up to 345MPa. So the Hastelloy grades are generally stronger than the monel grades.
The tensile strength of the Monel grades are also lower than that of the Hastelloy grades. The monel has up to 620MPa minimum tensile strength where the Hastelloy has up to 826MPa minimum tensile strength.Both the materials are used in medical equipment, material handling, compressors, petrochemical industries, packaging, architectural designs, mining equipment, fluid processing equipment, marine and aerospace applications as well. Specific grades are preferred for unique applications.
DENSITY | MELTING POINT | TENSILE STRENGTH | YIELD STRENGTH (0.2%OFFSET) | ELONGATION | |
---|---|---|---|---|---|
C22 | 8.69 g/cm3 | 1399 °C (2550 °F) | Psi – 1,00,000 , MPa – 690 | Psi – 45000 , MPa – 310 | 45 % |
C276 | 8.89 g/cm33 | 1370 °C (2500 °F) | Psi – 1,15,000 , MPa – 790 | Psi – 52,000 , MPa – 355 | 40% |
B2 | 9.2 g/cm3 | 1370 °C (2550 °F) | Psi – 1,15,000 , MPa –760 | Psi – 52,000 , MPa – 350 | 40% |
B3 | 9.2 g/cm3 | 1370 °C (2550 °F) | Psi – 1,15,000 , MPa –760 | Psi – 52,000 , MPa – 350 | 40% |
C4 | 8.64 g/cm3 | 1350-1400 °C | 783 | 365 | 55% |
Hybrid BC1 | 8.83 g/cm³ | 1343 - 1443°C | 725 | 310 | 40% |
X | 8.22 g/cm³ | 1355°C | 655 MPa | 240 MPa | 35% |
STANDARD | WERKSTOFF NR. | UNS | GOST | AFNOR | JIS | OR | EN |
---|---|---|---|---|---|---|---|
Hastelloy C22 | 2.4602 | N06022 | - | - | NW 6022 | - | NiCr21Mo14W |
Hastelloy C276 | 2.4819 | N10276 | ХН65МВУ | - | NW 0276 | ЭП760 | NiMo16Cr15W |
Hastelloy B2 | 2.4617 | N10665 | |||||
Hastelloy B3 | 2.4600 | N10675 | |||||
Hastelloy C4 | 2.4610 | N06455 | |||||
Hastelloy C-22HS | - | N07022 | |||||
Hastelloy C2000 | 2.4675 | N06200 | |||||
Hastelloy Hybrid BC1 | 2.4708 | N10362 | |||||
Hastelloy X | 2.4665 | N06002 |
Material / Purity (%): |
C-276 |
C-22 |
Ni | 57.0 | 56.0 |
Co | 2.50 | 2.50 |
Cr | 15.5 | 22.0 |
Mo | 16.0 | 13.0 |
W | 4.00 | 3.00 |
Fe | 5.50 | 3.00 |
Si | 0.080 | 0.080 |
Mn | 1.000 | 0.500 |
P | 0.025 | 0.010 |
S | 0.010 | 0.020 |
V | 0.350 | 0.350 |
ALLOY | ASTM/ AISI | UNS | %AL | %CU | %MN | %NI | %TI | %FE | %SI |
---|---|---|---|---|---|---|---|---|---|
Monel 400 | B 127, B 164 | N04400 | 28-34 | 2.0 max | 63 min | 2.5 max | 0.5 max | ||
Monel 401 | N04401 | 28-34 | 2.0 max | 63 min | 2.5 max | ||||
Monel 404 | N04404 | 0.05 max | Rem | 0.1 max | 52-57 | 0.5 max | 0.1 max | ||
Monel K-500 | B 865 | N05500 | 2.3-3.15 | 27-33 | 1.5 max | 63 min | 0.35-0.85 | 2.0 max | 0.5 max |
Monel 405 | B 164 | N04405 | 28-34 | 2.0 max | 63 min | 2.5 max | 0.5 max |
ALLOY | WERKSTOFF NR. (WNR) | UNS | AFNOR | GOST | BS | JIS | EN |
---|---|---|---|---|---|---|---|
Monel 400 | 2.4360 | N04400 | NU-30M | МНЖМц 28-2,5-1,5 | NA 13 | NW 4400 | NiCu30Fe |
Monel 404 | 2.4867 | N04404 | |||||
Monel 405 | N04404 | ||||||
Monel K500 | 2.4375 | N05500 |
ALLOY | TENSILE STRENGTH | YIELD STRENGTH (0.2%OFFSET) | DENSITY | MELTING POINT | ELONGATION |
---|---|---|---|---|---|
Monel 400 | Psi – 80000 , MPa – 550 | Psi – 35000 , MPa – 240 | 8.8 g/cm3 | 1350 °C (2460 °F) | 40 % |
Monel 404 | 70 KSI min (483 MPA min) | 25 KSI min (172 MPA min) | 8.91 gm/cm3 | 1300 - 1350℃ | 35 % |
Monel 405 | 550 Mpa | 240 Mpa | 8.80 g/cm3 | 1300 - 1350°C | 40 % |
Monel K500 | Psi – 160000 , MPa – 1100 | Psi – 115000 , MPa – 790 | 8.44 g/cm3 | 1350 °C (2460 °F) | 20 % |